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In Reply to: RE: Dielectric constant for a DC cable posted by JeremyMTB on April 23, 2020 at 11:52:13
21 AWG solid core wire is much more manageable for a 10-conductor cable assembly than 18 AWG solid core wire with twice the cross section. The key issue to consider is potential voltage drop due to gauge and length, of which 21 AWG when 3 feet long or less will be the most advisable 1.5 percent or less voltage drop for a low-current 5V DC umbilical application, for example. Do you know the rated voltage and current draw involved with all 10 conductors?
Follow Ups:
This is what I got back from the Manufacturer:
Pin 1, 3, 7 are +12V.
Pin 5, 9 are -12V.
The rest are GND.
Pin 1, 2 are rated for 1.5A
The 21 AWG AirLok hookup wire would be perfect for that application. Can you upload a photo or indicate the make/model of the DC connector? Is it the same type of connector at both ends?
I suggest building the DC umbilical with 2 foot wires, which will shorten a bit after they are gently twisted together with a lazy twist rate to form a bundle with a usable bend radius.
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It's a hirose rm-w.
https://www.hirose.com/product/download/?distributor=mouser&type=catalogue&lang=en&num=RM15WTPZ-10P(71)
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Make sure to add more heat shrink for strain relief where the wiring is secured to the connector.
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Just ordered the wire. I will wait to it comes to order the connectors as I am not sure what size cable clamp to buy. I need to see what the diameter of the 10 wires and some shrink tubing come out to.
I appreciate all the advise.
Ask myself or Chris of VH Audio for any further advice. Maybe Chris can estimate the diameter of the 10-conductor bundle, and a particular size/type of heat shrink to choose. I recommend the Techflex Clean Cut braided sleeving he carries, since it is easy to work with, and provides excellent protection for the purpose.
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Ok. Chatted back and forth with Chris a little and ordered everything up. I will report back when it showed up. Mouser is not always the quickest getting to me.
I'll keep an eye out for the report.
Cheers, Duster
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